Mobile Robots Cooperate to 3D Print Large Structures

The big advantage of this system is that you can use it to build structures that are more or less arbitrary in size without having to change the system all that much, since the robots themselves can define their own build volume by moving around. These are robot arms on mobile bases, of course, not drones, so there are still restrictions on how high they can reach, but they still have way more flexibility than other systems when it comes to length and width. They can also potentially be much more efficient, since you can throw a bunch of robots at a big project, with each one tackling a different piece at the same time. Besides improving the overall speed of the print, having multiple robots also means that you can make stronger, more complex structures, since you don’t run into the problem of trying to bond wet concrete to dry concrete where two parts intersect.

As you may have noticed from the video, however, what we’re looking at right now is a very early proof of concept. The two robots do collaborate on printing a single structure, but they don’t move around while printing. They’re also being guided by an camera array, and they’re not really designed to be used outdoors, where presumably you’d need to be to usefully print large structures.

All of this is being worked on, Cuong Pham from NTU tells us—it’s actually taken them several years to get to this point, and it’s been a multidisciplinary effort, combining both robotics and cementitious material formulation. Getting the robots to print while moving, Pham says, “requires even higher precision in the localization of the base”—around 1 millimeter—“to ensure that the layers are appropriately positioned one above the other.” They’ll also be thinking about extending the reach of the robots arms by putting them on scissor lifts, and also adding on-board obstacle (and human) detection to improve the robots’ autonomy. 

We can imagine plenty of useful applications for a robotic swarm of 3D printers, but the researchers have their eye on a particularly cool one, as they say in the paper:

Using a fleet of mobile robots for construction could have an extreme potential in other non-conventional aspects. One such application is to allow automated construction in hard-to-reach, remote areas, such as underground caves, the Moon or Mars, to which it is inconvenient or even impossible to bring other kinds of machine required for existing cementitious material printing methods.

“Large-scale 3D Printing by a Team of Mobile Robots,” by Xu Zhang, Mingyang Li, Jian Hui Lim, Yiwei Weng, Yi Wei Daniel Tay, Hung Pham, and Quang-Cuong Pham from Nanyang Technological University in Singapore, appears in the journal Automation in Construction.

Source: IEEE Spectrum Robotics